New development in the field of inexpensive rocket engines: XCOR Aerospace and United Launch Alliance announced significant progress today in the XCOR/ULA liquid hydrogen (LH2) engine development program.


“We are happy to announce that we have successfully operated our liquid hydrogen pump at full design flow rate and pressure conditions,” said XCOR Chief Executive Officer Jeff Greason. “This milestone builds on our earlier success with liquid oxygen and kerosene pumps, which have powered many of our hot fires. Achieving this goal allows us to proceed with integrated testing of our l i quid hydrogen demonstrator engine, fed by our liquid hydrogen and liquid oxygen piston pumps. The ultimate goal is a far more cost-effective upper-stage engine for ULA and their customers.”


Anticipated as a lower-cost, risk-managed program, the XCOR LH2 engine program is intended to produce a flight-ready cryogenic upper-stage engine in the 25,000 lbf thrust class with growth potential up to 50,000 lbf thrust or more. When complete, it should cost significantly less to produce and be easier to operate than competing rocket engine technologies.


The thrust is not the only factor. "Factors such as the extreme low temperature and small molecule size of liquid hydrogen present new technical challenges compared to liquid oxygen or kerosene,” said Greason. "Demonstrating our ability to safely pump this fluid at high flow rates and pressures, with relatively low mass is a significant engineering milestone that will deliver yet another line of innovation and business to XCOR."


“XCOR’s and ULA’s investment in this program should result in much lower cost and more capable commercial and government launch capabilities,” said XCOR Chief Operating Officer Andrew Nelson. “By drawing from several hundred years of human experience in the development of piston machinery, XCOR seeks to dramatically increase reliability, reusability and long term manufacturability of rocket propellant pumps. The decrease in manufacturing and maintenance costs of XCOR’s rocket propellant pumps is at least an order of magnitude in volume production when compared to traditional rocket turbo machinery.”




New liquid hydrogen rocket engine



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